Outdoor Vitals CS40 Ultra vs Outdoor Vitals Shadowlight Carbon 60

Quick take: The Outdoor Vitals Shadowlight Carbon 60 costs $40 less; the Outdoor Vitals Shadowlight Carbon 60 carries more (60 vs 53 liters); the Outdoor Vitals CS40 Ultra is lighter (1.79 vs 1.97 lbs).

SpecOutdoor Vitals CS40 UltraOutdoor Vitals Shadowlight Carbon 60
Price$330$290
Rating
TypeUltralight PackUltralight Pack
Frame TypeInternal FrameInternal Frame
Capacity53 L60 L
Weight1.79 lbs1.97 lbs
Max LoadNot specified by the manufacturerNot specified by the manufacturer
Torso FitSee manufacturer sizingSee manufacturer sizing
MaterialChallenge UltraWeave 200100D Robic nylon with 200D Spectra ripstop
Back PanelCarbon fibre stays with EVA foam padCarbon fibre stays
Adjustable torsoNoNo
Ventilated backNoNo
Raincover includedNoNo
Hipbelt pocketsYesYes
Removable lidNoNo
Hydration sleeveNoNo
Fits BV500 bear canNoNo
WarrantyManufacturer warranty; terms not publishedManufacturer warranty; terms not published

Pros & cons

Outdoor Vitals CS40 Ultra

  • Carbon fibre stays are stiffer per gram than aluminium, giving good load transfer at low weight.
  • Challenge UltraWeave 200 is waterproof and highly tear-resistant.
  • $330 undercuts the Bonfus Framus and Zpacks Arc Haul Ultra using comparable fabric.
  • 53 L is enough for a bear canister and multi-day food.
  • Direct-to-consumer sales mean shorter lead times than most cottage brands.
  • 28.6 oz is competitive with framed packs 5 L smaller.
  • EVA foam pad backs the stays for comfort under load.
  • Hipbelt pockets included.
  • No published maximum load figure.
  • Carbon stays can snap rather than bend if badly overloaded, unlike aluminium.
  • UltraWeave is hard to field-repair.
  • $330 is still a lot next to the Durston Kakwa 55 at $279.
  • No adjustable torso.
  • Outdoor Vitals has a shorter track record than the established cottage names.
  • Warranty terms are not published the way major brands publish them.
  • Limited retail presence for in-person fitting.

Outdoor Vitals Shadowlight Carbon 60

  • 60 L with carbon stays at under 2 lb is a rare combination at this price.
  • $290 undercuts the same brand's CS40 Ultra by $40 while adding 7 L.
  • 200D Spectra ripstop reinforces the wear areas without laminate's repair difficulty.
  • 100D Robic is a woven fabric, so field repairs with tape or thread actually work.
  • Carbon stays are stiffer per gram than aluminium, giving good load transfer.
  • 60 L takes a bear canister plus a long food carry.
  • Direct-to-consumer sales avoid the long lead times common to cottage brands.
  • Hipbelt pockets included.
  • No published maximum load figure despite the frame implying a reasonably high one.
  • Carbon stays can snap rather than bend if severely overloaded.
  • No adjustable torso.
  • Not waterproof, unlike the Ultra-fabric packs at similar prices.
  • Outdoor Vitals has a shorter track record than the established cottage names.
  • Warranty terms are not published the way major brands publish them.
  • Limited retail presence for in-person fitting.
  • 60 L invites overpacking past what a sub-2 lb pack carries well.