🎒
Ultralight Pack
$330

Outdoor Vitals

Outdoor Vitals CS40 Ultra

The CS40 Ultra pairs Challenge UltraWeave 200 with carbon fibre stays for 28.6 oz at 53 L. Outdoor Vitals sells direct, which is why the price sits below comparable cottage packs using the same fabric.

Price
$330
Capacity
53 L
Weight
1.79 lbs
Best For
Thru-hikers wanting an Ultra-fabric framed pack without cottage-brand lead times

Specifications

Type
Ultralight Pack
Frame Type
Internal Frame
Capacity
53 L
Weight
1.79 lbs
Max Recommended Load
Not specified by the manufacturer
Torso Fit
See manufacturer sizing
Material
Challenge UltraWeave 200
Back Panel
Carbon fibre stays with EVA foam pad
Warranty
Manufacturer warranty; terms not published
Raincover Included
No
Fits BV500 Bear Canister
No

Features

Hipbelt Pockets

Pros

  • Carbon fibre stays are stiffer per gram than aluminium, giving good load transfer at low weight.
  • Challenge UltraWeave 200 is waterproof and highly tear-resistant.
  • $330 undercuts the Bonfus Framus and Zpacks Arc Haul Ultra using comparable fabric.
  • 53 L is enough for a bear canister and multi-day food.
  • Direct-to-consumer sales mean shorter lead times than most cottage brands.
  • 28.6 oz is competitive with framed packs 5 L smaller.
  • EVA foam pad backs the stays for comfort under load.
  • Hipbelt pockets included.

Cons

  • No published maximum load figure.
  • Carbon stays can snap rather than bend if badly overloaded, unlike aluminium.
  • UltraWeave is hard to field-repair.
  • $330 is still a lot next to the Durston Kakwa 55 at $279.
  • No adjustable torso.
  • Outdoor Vitals has a shorter track record than the established cottage names.
  • Warranty terms are not published the way major brands publish them.
  • Limited retail presence for in-person fitting.
🎒
$290
Ultralight Pack

The Shadowlight Carbon 60 pairs carbon stays with conventional woven fabrics rather than Ultra laminate, which is why it undercuts the CS40 Ultra by $40 while offering 7 L more. It is the largest carbon-framed pack in this catalog.

60 L1.97 lbs100D Robic nylon with 200D Spectra ripstop

Weight

1.97 lbs

Capacity

60 L

Frame

Internal Frame

Best for: Multi-day and thru-hike trips needing 60 L with a stiff, light frame
View details
🎒
$330
Ultralight Pack
4.1(37)

The Exos Pro is Osprey's answer to the cottage ultralight brands: 33.2 oz for 55 L, or 30.4 oz with the lid removed. It uses NanoFly, a 100D nylon crossed with 200D UHMWPE, over a 3.5 mm LightWire frame, and saves nearly a full pound against the standard Exos 58 at the cost of load rating and a fixed hipbelt.

55 L2.08 lbsRemovable LidVentilated back

Weight

2.08 lbs

Capacity

55 L

Frame

Internal Frame

Best for: Thru-hikers with sub-30 lb loads who still want a suspended-mesh frame
View details
Gossamer Gear Mariposa 60
$315
Ultralight Pack

The Mariposa 60 is Gossamer Gear's signature pack, famous for its asymmetric pocket layout — one giant over-the-shoulder pocket that holds a tent, plus six more — and a removable back pad that doubles as a camp sit pad. It's the organized person's ultralight.

60 L7 Pockets2.16 lbs

Weight

2.14 lbs

Capacity

60 L

Frame

Internal Frame

Best for: Hikers who want everything reachable without opening the main bag
View details