Zpacks Arc Zip Ultra 62 vs Zpacks Arc Pro 60

Quick take: The Zpacks Arc Zip Ultra 62 carries more (62 vs 60 liters); the Zpacks Arc Pro 60 is lighter (1.4 vs 1.54 lbs).

Which one to buy

A zipper is the whole question between these two $449 Zpacks packs. The Arc Zip Ultra 62 opens along a full-length front zip, so it loads like a suitcase, and you can pull a bear canister out without unloading everything stacked above it. The Arc Pro 60 is a roll-top on the same curved carbon Arc Frame, slightly lighter, in a newer PFAS-free mix of Ultra 100X on the back and bottom and Ultra TenX on the front.

The trade is plain. A full-length zip is the most failure-prone part of any pack and the least waterproof path through an otherwise seam-taped bag. Treat it like a tent zipper, keep it clean and never force it over an overstuffed load, and it gives access no top-loader can match. The Arc Pro avoids that risk, comes in 50, 60 and 70 L where the Arc Zip comes in one size, and carries the same 40 lb rating, 30-35 lb comfortable. Its downsides are a TenX front that's less abrasion-proof than 100X and no long-term durability record yet.

Both hold a bear canister: Zpacks says the Arc Pro takes one standing on end in its upper half, and the Arc Zip's 62 L fits a canister plus a long food carry. On both, hipbelt pockets are an add-on. The arc frame also needs tensioning practice, so sort it out on a shakedown hike rather than day one of a thru-hike.

If you dig into your pack constantly during the day, the Arc Zip's access is worth babying a zipper.

Zpacks Arc Zip Ultra 62

For thru-hikers who want suitcase-style access to the whole bag, and who will care for a long zip.

Zpacks Arc Pro 60

Right for hikers who'd rather avoid a long zip and want a choice of 50, 60 or 70 L with PFAS-free fabrics.

SpecZpacks Arc Zip Ultra 62Zpacks Arc Pro 60
Price$449$449
Rating——
TypeUltralight PackUltralight Pack
Frame TypeInternal FrameInternal Frame
Capacity62 L60 L
Weight1.54 lbs1.4 lbs
Max Load40 lbs max (30-35 lbs comfortable)40 lbs (30-35 lbs comfortable)
Torso FitShort 16-19 in , Medium 19-23 in , Tall 23-26 inAdjustable, Short 16-19 in / Medium 19-23 in / Tall 23-26 in
MaterialUltra 100X 3.3 oz/sqyd, taped seamsUltra 100X back and bottom, Ultra TenX front, Venom Stretch Mesh pockets
Back PanelTensioned carbon fibre arc frameCurved carbon-fibre Arc Frame with airflow gap
Adjustable torsoYesYes
Ventilated backYesYes
Raincover includedNoNo
Hipbelt pocketsNoNo
Removable lidNoNo
Hydration sleeveNoNo
Fits BV500 bear canYesYes
WarrantyZpacks two-year limited warranty against defects in materials or workmanshipZpacks two-year limited warranty

Pros & cons

Zpacks Arc Zip Ultra 62

  • ✓Front zip access solves the top-loader problem without giving up the carbon arc frame.
  • ✓The tensioned arc genuinely lifts the pack off the back, which no other frame here does.
  • ✓24.7 oz for a framed, waterproof 62 L pack is an excellent ratio.
  • ✓62 L handles a bear canister and a long food carry comfortably.
  • ✓Waterproof Ultra fabric with taped seams throughout.
  • ✓Carbon stays are stiffer per gram than aluminium.
  • ✓Zpacks' arc suspension has been refined across many generations.
  • ✗$449 puts it among the most expensive ultralight packs on this site, level with the BD Beta Light 45 and the Arc Pro 60.
  • ✗A full-length zip is the most likely component to fail on any pack.
  • ✗The arc frame requires correct tensioning to work, which takes some learning.
  • ✗Ultra laminate is difficult to field-repair.
  • ✗Only one volume is offered, unlike the Arc Haul's four.
  • ✗Carbon stays can snap rather than bend under severe overload.

Zpacks Arc Pro 60

  • ✓The Arc Frame's curve holds the pack off the back for airflow, rare at this weight.
  • ✓Torso height adjusts within each of the three frame sizes.
  • ✓Going from 50 L to 70 L adds only 1.2 oz, so the larger sizes cost almost nothing in weight.
  • ✓A 40 lb ceiling is high for a pack around 22 oz.
  • ✓Taped seams and PFAS-free fabrics throughout.
  • ✓A bear canister fits standing on end in the upper half.
  • ✗$449 is $50 over the Arc Haul Ultra, and vest straps add another $50.
  • ✗Hipbelt pockets are an add-on, not included.
  • ✗No hydration sleeve; the tube routes through the roll-top.
  • ✗Ultra TenX on the front is lighter and less abrasion-proof than the 100X back.
  • ✗A new line with no long-term durability record yet.

Zpacks Arc Zip Ultra 62 vs Zpacks Arc Pro 60: common questions

Is the Arc Zip Ultra 62's zipper a reliability risk compared with the Arc Pro's roll-top?▾

There is some risk: a full-length zip is the most failure-prone part of any pack and the least waterproof path through the bag. Kept clean and never forced over an overstuffed load, it delivers access that a roll-top like the Arc Pro can't.

Which Zpacks pack is easier with a bear canister?▾

Both fit one. The Arc Zip's front zip lets you pull the canister out without unloading everything above it. Zpacks says the Arc Pro takes a canister standing on end in its upper half, reached through the roll-top.

How long does it take to get used to the Arc Frame?▾

The learning curve is real but short: the frame must be tensioned so the pack bows away from your back, and getting it wrong loses both airflow and load transfer. Set it up on a shakedown hike before a long trip.